此设备专为电动两轮三轮四轮车、钢木家具、栏杆、健身器材等管材切割行业量身定做的全自动上下料锯切线,可有效提高前段下料精度以满足机器人焊接需求,运用成捆自动上下料技术降低工厂日趋升高的人工成本。
This station is a full-automatic loading &unloading saw-cutting line for electric two-wheel /three-wheel /four-wheel vehicles, steel-wood furniture, railings, fitness equipment and other pipe cutting industries. It effectively improves pipe cutting accuracy to meet processing requirements of following robot welding processing and reduces the factory's rising labor costs with automatic bale loading and unloading technology.
特点:
1) 无人化-从上料阶段到无人化自动切割;
2) 智能化-专研混切软件,根据加工尺寸,智能计算每根管材最佳切割长度组合和管材损耗率,为生产节流提供大数据支持;
3) 降低生产成本-采用圆盘锯切割方式,操作简单,故障率低,可一位操作员管理多台锯切站;
4) 加工精度高-切割重复精度可达±0.1mm,绝对精度可达±0.25mm,满足后续机器人焊接工位技术要求;
5) 高效率-全伺服送料机构和大缸径下刀气缸,系统采用智能算法,依据管材的不同规格,自动调整下刀速度,实现单根或多根同时切割;
6) 超强适用性-通用于圆管、方管、矩形管、D型管等异型管件的切割加工;
7) 整机兼容性强-全自动上料装置长短可调,不再局限于6米的标准管材长度;
8) 短尾料-特有拉料系统,智能精确控制切割尾料;
1) No-person intervention - from feeding stage to unmanned automatic cutting;
2) Intelligent-specialized mixed cutting software to optimize cutting length combination and could get pipe loss rate of each pipe as data support for production expenditure saving;
3) Low production costs -Circular saw cutting method, simple operation with low failure rate, one operator can manage multiple saw-cutting stations;
4) High machining accuracy-±0.1mm cutting repeatability accuracy and ±0.25mm absolute accuracy could be realized to meets the technical processing requirements of subsequent robot welding;
5) High efficiency-servo feeding mechanism and large-diameter lower-knife cylinder, the intelligent algorithm system could achieve single or multiple simultaneous cutting processing;
6) Super applicability –applicable for different shape pipe cutting-round pipe, square pipe, rectangular pipe, D-shaped pipe and other regular shapes;
7) Strong compatibility - the length of the automatic feeding device is adjustable, and it is no longer limited to the standard pipe length of 6 meters;
8) Short tail material - unique pulling system, intelligent and precise control of cutting tail material;
技术参数 Technical Parameters
设备型号 /model :DKD-AFSC-315/350
管材长度调节范围 /Pipe length:4500-7500mm(可定制 / customized)
切割管材直径 /Pipe diameter:20-60mm(可定制 /customized)
切割尺寸重复精度 /Repositioning cutting accuracy:±0.1mm
切割尺寸绝对精度 /Absolute Cutting accuracy:±0.25mm